Constant evolution: The DNA of the semiconductor industry
The semiconductor industry is at the forefront of technological innovation, driving the digital revolution that is shaping our modern world. Key trends such as AI, 5G and electric vehicles are driving demand for specialized chips. But along with these opportunities come significant challenges: Supply chain disruptions and the rising cost of developing cutting-edge technologies.
The future of the industry lies in innovation, diversification and sustainability. Companies are increasingly diversifying their portfolios and supply chains to improve their resilience and adaptability. In addition, sustainability initiatives aimed at reducing environmental impact and promoting responsible production practices are gaining traction.
In this dynamic environment, B&R's integrated automation solutions offer compelling advantages to semiconductor manufacturers. By streamlining processes, optimizing efficiency and increasing flexibility, B&R solutions enable machines to adapt to the changing needs of the industry. Discover how B&R can help your semiconductor production succeed in an ever-changing market.
Complexity of supply chains
Manufacturing semiconductors and electronic devices requires a highly complex supply chain that includes raw materials, manufacturing equipment and semiconductor products. Disruptions in this supply chain, whether due to natural disasters, geopolitical tensions or other reasons, can affect production and create bottlenecks.
Integrated automation solutions
Integrated automation solutions offer many benefits, including increased efficiency, greater precision in control and monitoring and reduced reliance on human intervention. Given the complexity of semiconductor and electronics manufacturing processes, the demand for integrated automation solutions is expected to grow.
Technological complexity
The ongoing miniaturization of semiconductor components in accordance with Moore's Law is becoming increasingly difficult and expensive as the physical limits are reached. The introduction of new manufacturing processes requires considerable investment in research and development.
B&R automation solutions for semiconductors and electronics
Seamless integration for production lines
Integration of hardware and software components is essential for efficient operations in the semiconductor and electronics industry. B&R's solutions provide seamless integration and ensure smooth communication between different machines and systems to increase productivity and efficiency.
Real-time control and precision
In manufacturing processes where precision is essential, real-time control of each individual product is crucial. B&R systems ensure precise control and monitoring of each individual product throughout the production process, ensuring efficiency and quality.
Flexibility in manufacturing
The transport systems – ACOPOStrak, SuperTrak and ACOPOS 6D – are extremely flexible and can be easily adapted to different production requirements. Our unique shuttles can be easily reconfigured to support different line layouts. The ACOPOS 6D is also an excellent solution for clean rooms.
Process safety
Inline quality control, flexible product identification and product tracking are prerequisites for high-quality electronic components. Continuous further development ensures that B&R meets the requirements of the semiconductor and electronics industry and the market in this fast-moving sector.
Secure infrastructure
Secure automation infrastructures protect against cyber threats, in line with the IEC 62443 standard for industrial systems. This includes risk assessment, system design and security controls. B&R helps companies build secure, adaptable infrastructures with strategies such as network segmentation, encryption and continuous monitoring to ensure efficiency and resilience against evolving threats.
Quality control and traceability
By integrating B&R image processing into the tracking systems, quality checks can be carried out in real time during the assembly process. At the same time, traceability enables precise production monitoring. By reducing errors and implementing quality controls in real time, scrap costs can be reduced.
Global presence and a strong network
In the semiconductor and electronics industry, a global presence and strong network are critical to success. With manufacturing facilities around the world, machine builders and suppliers can provide 24/7 support, customized solutions and risk management through diversified supply chains. Global collaboration fosters innovation and keeps pace with industry advancements. B&R has maintained a global presence and strong network for many years, enabling us to effectively meet the dynamic needs of our customers.
Solution competence and co-creation
In the semiconductor equipment segment, solution expertise and a co-creation approach are essential. Solution competence includes in-depth knowledge of manufacturing processes and advanced technologies in order to provide customized solutions. For B&R, a co-creation approach fosters collaboration between suppliers and customers throughout the project lifecycle, resulting in innovative solutions that address specific needs and drive operational excellence.
Success stories
Power electronic solutions
SEMIKRON, the global market leader in semiconductor modules, worked with B&R to develop an etching process that is controlled via a Power Panel and uses ACOPOS servo drives for complete system control, communication and data storage, while openSAFETY ensures safety and efficiency. Read more
Start improving your solutions for semiconductor and electronics today
How can automation improve the efficiency and productivity of semiconductor manufacturing processes?
How can automation improve the efficiency and productivity of semiconductor manufacturing processes?
Automation streamlines repetitive tasks, reduces human error and increases throughput in semiconductor manufacturing. It enables continuous operation, minimizes downtime and optimizes resource utilization, ultimately leading to improved efficiency and productivity.
What are the most important automation technologies that are driving innovation in the electronics industry?
What are the most important automation technologies that are driving innovation in the electronics industry?
Automation technologies such as robotics, artificial intelligence (AI), machine learning and advanced control systems are revolutionizing the electronics industry. These technologies enable tasks such as precision assembly, quality control, predictive maintenance and adaptive manufacturing, thus promoting innovation and competitiveness.
How can manufacturers ensure the seamless integration of automation systems into existing production lines?
How can manufacturers ensure the seamless integration of automation systems into existing production lines?
The integration of automation systems into existing production lines requires careful planning and execution. Compatibility checks, standardized communication protocols (such as OPC UA), modular design approaches and collaboration with experienced automation providers such as B&R enable seamless integration with minimal disruption to ongoing operations.
What role does data analysis play in the optimization of semiconductor and electronics manufacturing processes?
What role does data analysis play in the optimization of semiconductor and electronics manufacturing processes?
Data analytics enables manufacturers to gain valuable insights from the vast amounts of data generated by automation systems and production equipment. By analyzing data on process parameters, equipment performance, quality metrics and supply chain dynamics, manufacturers can identify optimization opportunities, predict maintenance needs and make data-driven decisions to improve overall efficiency and quality.
How can automation support the transition to sustainable practices in the semiconductor and electronics industry?
How can automation support the transition to sustainable practices in the semiconductor and electronics industry?
Automation plays a critical role in driving sustainability initiatives in the industry by optimizing resource use, reducing waste and minimizing environmental impact. Through energy-efficient processes, material recycling, smart logistics and environmentally friendly manufacturing processes enabled by automation, companies can achieve their sustainability goals while maintaining their competitiveness in the market.
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