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Branch > Plastics Industry
Plastics Industry

Standard or individual solutions

Meeting customer-specific requirements demands extensive know-how of the customer‘s industry. B&R adapts standards to these individual requirements, providing economical alternatives to conventional solutions. Configuring and adapting these functions drastically reduces development costs, even when the solution has been customized to its fullest extent.

24 hours a day / 7 days a week

The plastics industry demands 24/7 availability. Intuitive diagnostic functions, remote diagnostics, open interfaces, worldwide availability of automation components, and a reliable international partner are all combined to provide optimal support.

Total cost of ownership

System decisions are increasingly being made based on total cost. An exceptional level of product availability, uniform operation, modular devices, compatibility throughout the entire system, and a worldwide support network guarantee a substantial reduction in total cost. A partnership that pays off.

Safety

POWERLINK Safety is a safety network that replaces traditional safety wiring with intelligent electronics. Experience simple implementation and total design freedom.

Investment security

Compact controllers, high-end systems, or industrial PCs – all B&R products provide complete compatibility. Once tested, software components can be reused without modifications, even for different controller generations.

Custom operator panels

Ergonomic operator panels are adapted to the customer‘s corporate design and project requirements. Displays range from text displays to high-resolution TFT color displays with keys or touch screens. Additional operating elements include E-stop buttons, rotary encoders, key switches, and many more.

High-performance control technology

B&R has years of experience in handling industrial plastics processes and offers many libraries that contain proven technology for control loops and auto-tuning procedures. Sophisticated control technologies from B&R, which are based on modern concepts, allow the best machine performance and precision.

Open standards

In a world where globalization plays such an important role, modularly constructed plastics systems from different manufacturers must be able to communicate with one another. This is done using open bus systems such as CANopen or Industrial Ethernet. B&R offers these standards while actively working to further develop and improve them. Some examples include Euromap 27 and POWERLINK.

Our know-how for your processes

Dosing unit

  • Volumetric dosing
  • Gravimetric dosing
  • Synchronization with master extruder

Extruder

  • Screw control
  • Start-up profile
  • Mass pressure control
  • Configurable zone assignment
  • Synchronization of the whole line
  • Configuration of the downstream devices

Extrusion processes

  • Pipe extrusion
  • Profile extrusion
  • Blown film extrusion
  • Film and sheet extrusion
  • Foam extrusion
  • Extrusion coating
  • Compounding

Drive solution

  • Hydraulic machines
  • Electrical machines
  • Hybrid machines
  • Different position measurement systems
  • Torque control
  • Gantry axes
  • Multi-component
  • Multi-color
  • Position and speed controller

Winders

  • Surface winder
  • Center winder
  • Direct winder drive using torque motors
  • Axis synchronization
  • Dancer control
  • Tension control
  • Automatic bobbin change at full line speed

Downstream devices

  • Calibrating table
  • Puller
  • Saws
  • Stacking
  • Thickness control
  • Profile control
  • Multilayer
  • Roller temperature control

Injection unit

  • Temperature controller
  • Back pressure controller
  • Injection controller
  • Precise holding pressure switch over
  • Holding pressure control
  • Melt cushion control
  • Intrusion

Clamp unit

  • Linearization of toggle mechanics
  • Ejector synchronization
  • Individual core programs
  • Mold safety
  • Mold heater control
  • Turntable
  • Profile and ramp generator
  • Speed controller
  • Stamping and degassing

Injection molding machines

  • Freely configurable sequence
  • Flexible hydraulic concept
  • Linearization of pumps and valves
  • Real-time envelope monitoring
  • Quality data, SPC

Wall thickness control

  • Graphic profile programming
  • Unlimited number of user points
  • Envelope graph
  • Vertical and horizontal profile manipulation

Blow mold machines

  • Parison profile generator
  • Speed controller
  • Parison length control
  • Individual movement releases
  • Temperature controller
  • Freely programable sequence
  • Rotation table controller

Blow molding

  • Injection blow molding
  • Stretch blow molding
  • Extrusion blow molding
  • Co-extrusion
  • In-mold labeling
  • Temperature controller

Robotics

  • Highly dynamic drives
  • Synchronization of the axes
  • Multi-axes robots
  • PLCopen motion control
  • SOFT CNC
  • Synchronization with machines
  • Different kinematics
  • Work area monitoring

Calandering

  • Temperature controller
  • Roller temperature controller
  • Thickness controller
  • Roller synchronization
  • Side edge control

Thermoforming

  • Unwind
  • Automatic roller changes
  • Highly dynamic temperature controller
  • Pressure controller
  • Seal test
  • Multi-station management
  • Cutting and stamping

EUROMAP

  • Euromap 12
  • Euromap 27
  • Euromap 27 Simulator
  • Euromap 63
  • Euromap 66
  • Euromap 67
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Calandering
Cutting & winding
Calibrating & pulling
Extrusion
Dosing & weighing
Thermoforming
Molding & pressing
Blow molding
Handling & palletizing
Injection molding