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Branch > Woodworking Industry
Woodworking Industry

The perfect solution for all machine sizes

Woodworking machines big and small require an optimal hardware solution in order to ensure an efficient configuration. Supported by the unique Automation Studio software package for PLC, HMI, motion, and communication tasks, the extensive product range from B&R provides the flexibility to develop machines with optimized hardware in no time flat, resulting in considerable total cost reductions.

Integrated safety technology

POWERLINK Safety is an integrated modular safety technology. Short cycles guarantee fast reaction times in safety circuits. Intelligent electronics replace traditional safety wiring and allow coordinated safety reactions for extremely reliable and efficient production processes.

100% motion and CNC integration

ARNC0, the soft motion solution from B&R, integrates standard CNC and motion functions in a unique controller system. With it, the user is provided with an intelligent and efficient solution for a large number of applications. For example, it’s possible to connect a moving CNC head (CNC station) to equipment used for transporting. In this case, the CNC station movements are dependent on those of the transport equipment. The CNC program runs continuously while items are being transported. This efficient and intelligent solution results in increased productivity.

Lasting value

A calculable development process guarantees the lasting value of your system. Configurable, predefined functions for different machine processes reduce the effort needed during development. Individual customer wishes can be implemented using software libraries that meet international standards as well as custom function blocks that reflect the technological know-how of the customer. The scalability and compatibility of the hardware provide the foundation for reusability.

24/7

For a woodworking machine in a harsh 24/7 production process, a minimum amount of downtime is just as decisive as smooth running in automatic mode. Intuitive diagnostic functions, open interfaces, worldwide availability of automation components, and a reliable international partner are all combined to provide optimal support.

The line solution

Just like in sports, integrated production lines rely on the effort of the entire team. As a solution provider, B&R has the technology to optimize your whole system. Real-time industrial Ethernet is the foundation for synchronized interactions between individual sub-processes.

Total cost of ownership

More and more, system decisions are being made with the total cost in mind. B&R supports their customers by ensuring a high degree of availability, uniform operation, a modular device structure, total system compatibility, and a worldwide support network -- in short, it’s a partnership that pays off.

Open and flexible architecture

B&R systems are open for standard communication interfaces, both at the machine and the ERP level. The same controller software can be used in a wide variety of devices; the only things that needs to be configured are the communication medium itself and the protocol. Dynamic I/O configurations allow the same software to be used for different hardware topologies. The result is a cost-efficient and highly flexible solution.

Our know-how for your processes

Drying

  • Evaluation of a wide variety of measured data to optimize the drying process
  • Energy-optimized regulation of temperature and dampness
  • Compact hardware solution
  • High CPU performance for calculating mathematical models
  • No memory limits

Cutting

  • Cost-effective
  • Compact automation
  • Highly flexible production

Stripping machine

  • Laser detection of trunk cross-section
  • Calculation of the stripping area
  • Synchronization of the blade to the trunk’s movement
  • Servo drive with integrated I/O for fast response times
  • Field I/O with up to 100 m distance between modules
  • Mobile Panel operation

Gluing

  • CAM and CNC connection for rounded profiles
  • Electronic gears
  • Flying saw
  • Custom profiles
  • Trigger functions

Milling

  • Tool selection via open communication with POWERLINK
  • Open fieldbuses for optimal cabling
  • Decentralized I/O with IP20 and IP67 protection
  • Optimized cabling
  • Online calculation

Pressing

  • Temperature control in the lamination process
  • Speed control depending on the material and pressure used for laminating the materials

CNC processing

  • 8 simultaneous CNC channels
  • 9 axes for each CNC channel
  • Up to 100 axes or spindles
  • Custom CNC functions
  • Tool table with up to 256 entries
  • Open platform for ACOPOS or analog servo drives

Drilling

  • Numeric controls
  • Simultaneous control of different drills
  • Dynamic axis coupling
  • Online position control
  • Drives replace additional sensors

Roll neck milling

  • Open Ethernet communication
  • Efficient data exchange
  • Line monitoring with an integrated solution
  • I/O management with 1μs jitter
  • Standard networking for machine lines

Palletizing

  • Increased productivity with linear motors
  • Cost reductions by enhancing three motors with one drive

Sanding

  • Ethernet POWERLINK: industrial, realtime, deterministic
  • Jitter-free synchronization between inputs, outputs, and conveyor belt
  • Flexible hardware and software configuration
  • Scalable solutions

Varnishing

  • Mobile Panel control
  • Open architecture with POWERLINK
  • CNC or set point generation (trajectory planning)
  • Direct drives for injection robots
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Drilling
Drying
Gluing
Milling
Varnishing
Palletizing
Cutting
CNC processing
Sanding
Cutting